Whether it’s a mining job or a production unit, no company would like to encounter downtime. Unplanned downtime includes tremendous financial costs and could even cause your company to lose its competitive edge.
But in many production units, heavy machines will be the backbone of the enterprise. The proactive maintenance of your heavy machines is maybe the ideal approach to prevent unplanned downtime. Preventive maintenance also ensures greater performance, conserves energy and fuel intake, and promotes a secure work environment.
Here is how you can keep your thick machines and expand their longevity:
1. Ensure Routine Lubricant Replacements
All kinds of heavy equipment rely on lubricants for improved operation. These fluids decrease friction around moving components, which, in turn, reduces wear and tear. The lubricants also keep the inside of heavy machines clean by preventing soot buildup.
2. Wash out the Machines Thoroughly
Thorough cleaning is as crucial as keeping the lubricant amounts. Unfortunately, most organizations often pay attention to the measure. Soot, soil, and dust can clog seals, filters, cooling fans, and vents, and decreasing the total performance with time. Be certain that you look at each part of your machines carefully.
The simplest way to wash any heavy equipment would be to use a hose which forcefully eliminates the traces of grime. But there are a couple of regions of the machines, such as iron chains and hooks or brass bearings, which are catchy to wash with a very simple water hose. They might also have stubborn contaminants like dirt or dirt. You might have to use specific cleaning techniques like pressure or power washing, steam cleaning, and acid washing machine, amongst others, to wash these pieces.
3. Check the Machinery for Wear and Tear
A number of distinct things can lead to wear and tear over time, such as inferior operating habits, injuries, environmental aspects, and aging. Though you take all of the steps, aging will finally affect various critical elements of these machines. By way of instance, straps will twist over time, seals can dry out or crack, and bolts can bend or extend from the original form. That is why you must look at all areas of the machines for wear and tear.
Together with the mechanical elements, be certain that you check electronic equipment and electric wires too. High temperatures arising from prolonged use, vibrations coming from de-aligned gears and belts, and ecological factors like water and dust can damage the cables and wires which are usually coated. It’s also advisable to assess starters, alternators, and other electric components frequently to ensure smooth functioning.
4. Prevent Exceeding Performance Specifications
All significant gear has a set of certain performance constraints like maximum loading capability, a predefined selection of working temperature and pressure, and other limitations. Be certain that you inspect the operator’s guide to examine the performance constraints of your equipment completely.
Exceeding the operation specifications and limits will cause greater wear and tear, as well as decreased longevity. Regrettably, surpassing the performance specifications can sometimes undermine the efficacy of the gear, leading to accidents. Workplace accidents can cost your company dearly.
5. Educate Your Employees
The absence of operator training may lead to wear and tear gear failure and even accidents. Additionally, the neighbourhood, state, and national laws may also ask that you employ certified and trained workers to deal with a certain kind of heavy gear.
Be sure all your employees understand the way the heavy machine functions, exactly what the emergency action plan is, and safety precautions if they take when working on the machine. Usually, most company owners provide their workers with the training in the right time of their setup of a hefty machine. But, operator training isn’t a one-time thing. As time passes, abilities become rusty, workers come and go, and gear may get hardware or software upgrades. That is the reason you need to inspect and upgrade operators’ knowledge base and skills frequently.
6. Document Your Preventive Care and Servicing
Recordkeeping is an essential portion of the preventative maintenance regimen. You’ll have to check many areas of the heavy machines, which range from lubricants to electric systems. It is a complex procedure which takes a thorough listing of every upkeep with time, technical specifications of their service, components which were replaced, and the following service scheduled.
That is why you must make sure it functions easily, is in a healthy state, and has a very long lifespan. Hopefully, these six tips can allow you to keep your heavy gear and increase its longevity. Start implementing them whenever you can observe the outcomes.